Engine fails over Ottawa after crankcase sealant was misapplied in maintenance
In July 2025, a privately registered AA-5A's engine failed over Ottawa and the aircraft hit trees about 960 m short of the runway; the pilot died and 2 passengers had minor injuries. The TSB found LOCTITE-515 sealant misapplied during earlier engine maintenance, on crankcase mating surfaces, through bolt threads, and main journal bearings.
SureSight's step-by-step verification records each reassembly step on camera, such as sealant applied only where the service instruction allows, so an off-spec step can be flagged before sign-off.











